Custom 70W Linear LED Module PCBA: 900×20×2mm Aluminum Board with 160pcs Samsung 561C & Wago 2060 Connectors (48V DC, 1460mA)
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Custom 70W Linear LED Module PCBA: 900×20×2mm Aluminum Board with 160pcs Samsung 561C & Wago 2060 Connectors (48V DC, 1460mA)

High-power 70W linear LED module PCBA (900x20x2mm) with 160pcs Samsung 561C LEDs (S6 bin, CRI>80). Built on 2oz HASL aluminum PCB with 2.0W/m.k dielectric conductivity and 2pcs original Wago 2060-402 surface-mount connectors. Designed for 3-foot/6-foot commercial linear luminaires and industrial light engines.
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Overview

The 70W High-Output Linear LED Module PCBA (900mm Series) is an ultra-long light engine designed for 3-foot (900mm) and multi-foot continuous commercial luminaires. Measuring 900mm × 20mm × 2.0mm, this rigid aluminum board incorporates 160 pieces of premium Samsung 561C LEDs configured in a 16-series / 10-parallel (16S10P) topology. Operating at 70W nominal power (48V DC forward voltage at 1460mA), it features a heavy 2oz copper foil and 2.0 W/m·K thermal dielectric substrate for rapid thermal spreading. Integrated with 2pcs original Wago 2060-402/998-404 double-pin SMD connectors (providing 2 positive and 2 negative poles), it enables high-current carrying capacity and effortless, solderless wiring.

Product Technical Specifications Table

Parameter Category

Technical Specification

Engineering Values / Standards

Product Type

High-Power Linear Engine

Extended Rigid Aluminum LED Module PCBA

Physical Dimensions

Board Size

900mm (L) × 20mm (W) × 2.0mm (H)

Net Weight

Unit Weight

105g ± 3%

LED Emitter Spec

Chip Brand & Model

Samsung LM561C (Mid-Power 5630/561C)

LED Quantity

160 LEDs per module

LED Brightness Bin

S6 Bin (High Luminous Efficacy)

Color Temperature (CCT)

2700K / 3000K / 3500K / 4000K / 5000K / 6500K

Color Rendering Index

CRI ≥ 80

Electrical Input

Nominal Power

70W Max

Circuit Topology

16 in Series, 10 in Parallel (16S10P)

Operating Voltage (Vf​)

48V DC

Drive Current

1460mA Constant Current

Substrate & Hardware

PCB Material

Aluminum Core PCB (MCPCB)

Surface Finish

HASL (Hot Air Solder Leveling)

Copper Layer

2 oz (70µm) Heavy Copper Foil

Thermal Conductivity

2.0 W/m·K Dielectric Layer

Connector Interface

2pcs Wago 2060-402/998-404 SMD Connectors (2-in +, 2-in -)

Customization (OEM/ODM)

Manufacturing Support

Custom PCB Gerber layout, CCT tuning, wire harness, optics matching

Key Technical Advantages

  • High-Density 160pcs Samsung 561C Matrix: Features 160 high-efficiency Samsung 561C (S6 bin) SMD diodes spread over a 900mm length, delivering 70W of powerful, shadowless, and uniform continuous linear lighting.

  • Industry-Standard 48V DC Architecture: Designed around a standard 48V DC system voltage at 1460mA, making it 100% compatible with mainstream Class 2 / SELV 48V constant-voltage or constant-current LED power supplies.

  • Authentic Wago 2060 Push-In Connectors: Surface-mounted with 2pcs Wago 2060-402/998-404 double-pin push-button terminals (2-in positive, 2-in negative). Supports push-button wire insertion and removal for automated line assembly and high-current (up to 9A rated) reliability.

  • Heavy-Duty 2.0mm Board & 2oz Copper: Utilizes an extra-stiff 2.0mm thick aluminum substrate backed by 2oz heavy copper foil and a 2.0 W/m·K thermal dielectric layer to eliminate board bending while rapidly dissipating junction heat (Tj​).

Modular 900mm (3-Foot) Form Factor: Perfect standalone board for 3ft fixtures, or combined to build 6ft (1800mm) and 9ft (2700mm) continuous linear architectural trunking systems.

Applications & Fixture Compatibility

  • Commercial & Architectural Lighting: 3-foot, 6-foot, and continuous-run linear pendant lights, slot fixtures, and recessed office troffers.

  • Industrial & Supermarket Illumination: High-lumen trunking light systems, warehouse linear bays, and retail shelf illumination.

  • Custom OEM/ODM Luminaire Engineering: Standard light engine module for luminaire manufacturers designing low-profile, high-wattage 48V linear illumination systems.

Frequently Asked Questions (FAQ)

Q1: What power supply parameters are required for this 70W 900mm LED module? A: This module requires a constant current driver (or 48V system driver) providing 1460mA at a nominal forward voltage of 48V DC (rated at 70W output per board).

Q2: What are the advantages of using Wago 2060-402 connectors on this board? A: The integrated Wago 2060-402 SMD terminals feature push-button technology that accepts both solid and fine-stranded conductors without manual soldering. With 2 positive and 2 negative poles, they allow easy parallel feed-through wiring between modules in continuous linear runs.

Q3: Is the 900mm length prone to thermal expansion or mechanical bending? A: No. The board uses a thick 2.0mm aluminum substrate (weight approx. 105g) combined with 2oz copper and a 2.0 W/m·K dielectric layer, ensuring high mechanical rigidity and uniform heat distribution across the entire 900mm span.

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ADD.:  2/F, Block D, Hongshengqi Industrial Zone, #40 Kengwei Road, Shiyan, Baoan, Shenzhen, 518108, China

E-MAIL:  sales@r2thk.com
TEL:  +86-755-23593696     FAX:  +86-755-83708585


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