High-Efficiency 60W LED Module PCBA: 24V-48V DC Light Engine for Industrial & Outdoor Fixtures
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High-Efficiency 60W LED Module PCBA: 24V-48V DC Light Engine for Industrial & Outdoor Fixtures

The 60W LED Module PCBA (Printed Circuit Board Assembly) is a heavy-duty, high-efficiency light engine designed for OEM/ODM fixture manufacturers. Built on high thermal conductivity aluminum substrate, it serves as the core luminaire element for high-bay lighting, streetlamps, and high-mast floodlights, achieving continuous system luminous efficacy up to 160 lm/W.
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  • 60W LED PCBA MODULE

  • R2T

Overview

The 60W LED Module PCBA (Printed Circuit Board Assembly) is a heavy-duty, high-efficiency light engine designed for OEM/ODM fixture manufacturers. Built on high thermal conductivity aluminum substrate, it serves as the core luminaire element for high-bay lighting, streetlamps, and high-mast floodlights, achieving continuous system luminous efficacy up to 160 lm/W.

Product Technical Specifications Table

Parameter CategoryTechnical SpecificationEngineering Values / Standards
Electrical InputNominal Power60W ± 5%

Input Voltage RangeDC 40V - 48V (Constant Current Drive)

Drive Current1200mA - 1500mA
Optical OutputSystem Efficacy140 - 160 lm/W (depending on CCT/CRI)

Luminous Flux8,400 LM - 9,600 LM

Color Rendering Index (CRI)Ra80 / Ra90+ Optional

Color Temperature (CCT)2700K (Warm) to 6500K (Cool White) / Tunable White+660nm
Thermal & HardwareBoard SubstrateAluminum Substrate / MCPCB (1.5mm - 2.0mm)

Thermal Conductivity2.0 - 4.0 W/m·K

LED Chip Brand OptionsLumileds / Cree / Osram / Bridgelux / Sanan 2835/5050

Optical Lens CompatibilityFits standard Zhaga Book 15 / 5050 optics
Protection & SpecsOperating Temperature-40°C to +85°C

Circuit ProtectionIntegrated TVS / ESD Protection Diode

Lifespan Standard> 54,000 Hours (L80B10 @ Ts = 85°C)

Key Technical Advantages

  • Advanced Thermal Management (MCPCB): Uses 2.0+ W/m·K aluminum metal-core PCB to reduce junction temperature ($T_j$), significantly slowing lumen depreciation and enhancing driver component stability.

  • Optically Optimized Chip Layout: Engineered LED spacing provides uniform light distribution, reducing hot spots and ensuring 100% compatibility with standard secondary optical lenses (60°/90°/120° beam angles).

  • Circuit Redundancy & Protection: Integrated parallel circuit design ensures that if a single LED fails, the rest of the 60W array remains operational without current overdrive on neighboring chips.

  • Eco-Design & High Efficacy: High lumen output per watt ($160\text{ lm/W}$) reduces energy consumption while meeting international DLC Premium and ErP standards.

Applications & Integration

  • Industrial High Bay Lighting: Replaces legacy HID/MH lamps in warehouse and factory illumination.

  • Outdoor & Area Lighting: Used in modular LED streetlights, parking lot lights, and perimeter security floodlights.

  • Architectural & High-Mast Lighting: Core light source for sports stadiums, ports, and heavy infrastructure illumination.

Frequently Asked Questions (FAQ)

Q1: What is the recommended driver voltage for this 60W LED PCBA module?

A: The module operates on DC 24V to 48V constant-current supply (typically 1200mA–1500mA drive current). Always pair with a high-efficiency Class 2 constant current LED driver.

Q2: Can this 60W LED module be customized for CCT and board dimensions?

A: Yes. We offer OEM/ODM services including custom aluminum PCB layout, CCT choices (2700K to 6500K), CRI options (80 or 90+), and customized mounting hole placements.

Q3: How does this PCBA handle heat dissipation in closed luminaires?

A: The board features a high thermal conductivity aluminum base ($2.0\text{--}4.0\text{ W/m}\cdot\text{K}$). It must be mounted directly onto an external aluminum heat sink with thermal grease to maintain junction temperatures below 85℃


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ADD.:  2/F, Block D, Hongshengqi Industrial Zone, #40 Kengwei Road, Shiyan, Baoan, Shenzhen, 518108, China

E-MAIL:  sales@r2thk.com
TEL:  +86-755-23593696     FAX:  +86-755-83708585


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